Assembly Line

Material Handled:

  • Rear View Mirror Assembly
  • Activity To Be Mechanized/Automated:
  • Manual Shrink Sleeve Placement And Shrink Tunnel
  • Manual Table Top Packing Of Rear View Mirror Sets In Primary Boxes

Issues Faced:

  • The Trucks Detention Time Is Long
  • Group Of 6 Persons Are Employed In Destacking From The Arriving Truck And Walking Down The Make Shift Ramp And Stack It Into The Container.
  • As The Arriving Truck Empties And The Container Is Filling, The Equipment Has To Suitably Shift
  • Time And Muscle Power Of The Workmen Is To Be Reduced


  • Detention Time For Trucks Saved
  • Dependancy On Large Labour Force Avoided
  • Reduced Muscle Power And Walking With Load Is Reduced.
  • Fixed And Reserved Station For This Activity Helps Changeover Time
  • Easy Destacking From Trucks And Stacking Into Containers.
  • Time And Energy Saved In The Whole Operation

Solution Provided With Equipments:

  • Reversible Belt Conveyor With Powerised Drum Is Provided
  • The Fixed Portion Of The Equipment Is 1.5 Metres In The Middle.
  • The Cantilever Portion Of The Belt Conveyor Is About 4 Metres
  • The Reversible Frame Of The Conveyor Allows Space For The Emptying Truck And The Filling Container.