Wine Bottles In Carton, Fmcg, Warehousing

Material Handled:

Filled Cartons Or Boxes

Activity To Be Mechanized/Automation:

  • Filled Cartons Coming From Truck Need To Be Checked And Sent To First Floor Directly From Truck Unloading Point At Steep Angle.
  • Immediately After Unloading, Boxes Need To Be Checked For Weights& Sealed With Bopp Tapes.
  • System Needs Forward And Reverse Operation From First To Ground Floor
  • This Is To Happen One After The Other At The Speed Of Unloading The Trucks

Issues Faced:

  • Huge Manual Effort For Moving The Cartons To The First Floor Manually
  • No Verification Happens Of Cartons Entering From Trucks Or To First Floor
  • Damages Happen To The Cartons And Contents Due To Multiple Handling
  • Two Way Movement Of Cartons Is A Tedious Task And Very Laborious

Solution Provided With Equipments:

  • Infeed Spacer Conveyors On Ground Floor From Production And Truck Area
  • Dynamic ‘On The Go’ Weighing Of Different Tare Weights And Auto Carton Sealing Integration For Multi-Size Carton Sizes And Weights
  • Inclined ‘S’ Pusher Type Reversible Conveyor To Take Cartons One After Another From Ground Floor To First Floor And Reverse
  • Plc Based Control Panel With Logic And Integration For Managing Traffic
  • Outfeed Conveyors On First Floor To Link With Warehouse Stack Locations


  • Huge Saving In Manual Efforts For Smooth And Effective Travel Of Cartons
  • Traffic Control Ensures Smooth Material Travel Flow Of Complete System
  • Weight Tolerances Set On The System Capture The Various Carton Sizes
  • Truck Loading And Unloading Operations Become Much Smoother
  • Proper Control Of Inventory And Minimum Inventory Carrying Costs.