Industry:
Wine Bottles In Carton, Fmcg, Warehousing
Material Handled:
Filled Cartons Or Boxes
Activity To Be Mechanized/Automation:
- Filled Cartons Coming From Truck Need To Be Checked And Sent To First Floor Directly From Truck Unloading Point At Steep Angle.
- Immediately After Unloading, Boxes Need To Be Checked For Weights& Sealed With Bopp Tapes.
- System Needs Forward And Reverse Operation From First To Ground Floor
- This Is To Happen One After The Other At The Speed Of Unloading The Trucks
Issues Faced:
- Huge Manual Effort For Moving The Cartons To The First Floor Manually
- No Verification Happens Of Cartons Entering From Trucks Or To First Floor
- Damages Happen To The Cartons And Contents Due To Multiple Handling
- Two Way Movement Of Cartons Is A Tedious Task And Very Laborious
Solution Provided With Equipments:
- Infeed Spacer Conveyors On Ground Floor From Production And Truck Area
- Dynamic ‘On The Go’ Weighing Of Different Tare Weights And Auto Carton Sealing Integration For Multi-Size Carton Sizes And Weights
- Inclined ‘S’ Pusher Type Reversible Conveyor To Take Cartons One After Another From Ground Floor To First Floor And Reverse
- Plc Based Control Panel With Logic And Integration For Managing Traffic
- Outfeed Conveyors On First Floor To Link With Warehouse Stack Locations
Benefits:
- Huge Saving In Manual Efforts For Smooth And Effective Travel Of Cartons
- Traffic Control Ensures Smooth Material Travel Flow Of Complete System
- Weight Tolerances Set On The System Capture The Various Carton Sizes
- Truck Loading And Unloading Operations Become Much Smoother
- Proper Control Of Inventory And Minimum Inventory Carrying Costs.
