Soap, Fmcg

Material Handled:

Filled Cartons Or Boxes

Activity To Be Mechanized/Automation:

  • Filled Cartons Coming From Different Manufacturing Lines Need To Be Consolidated To Single Output Point
  • After Filling, They Need To Be Checked For Weights
  • After Weight Checking, They Need To Be Sealed With Bopp Tape

Issues Faced:

  • Throughput From Different Packaging Machines Is Random And Un-Predictable
  • Cartons Coming From Different Lines Are Unable To Be Identified For Type Or Size And Weight
  • Huge Manual Effort For Palletizing And Again De-Palletizing Of The Cartons
  • No Direct Connections Amongthe Lines For Effective Material Handling
  • Manual Packing Of The Soaps Without A Systematic Manner Of Packing

Solution Provided With Equipments:

  • Packing Belt Conveyors With Tilting Stations For Carton Packing
  • Multiple Outfeed Power Roller Conveyors With Rotating Provision
  • Main Line Segmented Power Roller Conveyors With Common Line Integration With Traffic Control To Ensure No Boxes Clash
  • Plc Based Control Panel With Logic And Integration For High Productivity
  • Dynamic ‘On The Go’ Weighing Of Different Tare Weights And Auto Carton Sealing Integration For Multi-Size Carton Sizes And Weights.


  • Traffic Control Ensures Smooth Material Travel Flow Of Complete System
  • Weight Tolerances Set On The System Capture The Various Carton Sizes
  • Consolidation Of All The Cartons To A Single Location For Palletization