Industry:
Soap, Fmcg
Material Handled:
Filled Cartons Or Boxes
Activity To Be Mechanized/Automation:
- Filled Cartons Coming From Different Manufacturing Lines Need To Be Consolidated To Single Output Point
- After Filling, They Need To Be Checked For Weights
- After Weight Checking, They Need To Be Sealed With Bopp Tape
Issues Faced:
- Throughput From Different Packaging Machines Is Random And Un-Predictable
- Cartons Coming From Different Lines Are Unable To Be Identified For Type Or Size And Weight
- Huge Manual Effort For Palletizing And Again De-Palletizing Of The Cartons
- No Direct Connections Amongthe Lines For Effective Material Handling
- Manual Packing Of The Soaps Without A Systematic Manner Of Packing
Solution Provided With Equipments:
- Packing Belt Conveyors With Tilting Stations For Carton Packing
- Multiple Outfeed Power Roller Conveyors With Rotating Provision
- Main Line Segmented Power Roller Conveyors With Common Line Integration With Traffic Control To Ensure No Boxes Clash
- Plc Based Control Panel With Logic And Integration For High Productivity
- Dynamic ‘On The Go’ Weighing Of Different Tare Weights And Auto Carton Sealing Integration For Multi-Size Carton Sizes And Weights.
Benefits:
- Traffic Control Ensures Smooth Material Travel Flow Of Complete System
- Weight Tolerances Set On The System Capture The Various Carton Sizes
- Consolidation Of All The Cartons To A Single Location For Palletization
