Industry:
Soap & Detergent
Material Handled:
Toilet & Multipurpose Soaps
Activity To Be Mechanized/Automation:
- From cutting machine after plodder, soap bars need to be packed in mono cartons one at a time by persons with minimum efforts.
- After cartoning, cartons soap must travel to bundling machines
- After bundling machines, bundled package to be packed in cartons
- Check-weighing and carton sealing of the packed cartons
Issues Faced:
- Manual efforts are beyond affordable compared to efficiency
- Manual table packing of the soaps causes un-uniform quality of the packages and thus rejections of soaps are increased
- Without effective movement of soaps, packing efficiency is not controlled
- Haphazard placement of packaging materials and inventory
Solution Provided With Equipments:
- Belt Conveyor With Tables And Ergonomic Packing Positions Of Persons
- Output Belt Conveyors To Bundling Machines
- Carton Packing Machines With Check-Weigher And Sealers
- Speed Control Through Vfd In Control Panel
Benefits:
- Effective packing of soaps without quality issues and no damages
- Inventory control and systematic planning of resources
- Layout planned placement of machines and efficient material flow
- Speed control through vfd in control panel
