Industry:
Soap & Detergent
Material Handled:
Detergent, Toilet & Multipurpose Soaps
Activity To Be Mechanized/Automation:
- From cutting machine after plodder, soap bars need to be packed directly in cartons one at a time by persons with minimum efforts.
- Filled cartons to travel away together to check weigher
- Check-weighing and carton sealing of the packed cartons
Issues Faced:
- Manual efforts are beyond affordable compared to efficiency
- Manual table packing of the soaps causes lower output and high damages
- Without effective movement of soaps, packing efficiency is not controlled
- Haphazard placement of packaging materials and inventory
Solution Provided With Equipments:
- Double deck belt conveyor and ergonomic packing positions of persons
- Output carton belt conveyor to check weigher and sealers
- Speed control through vfd in control panel
Benefits:
- Effective packing of soaps without quality issues and no damages
- Inventory control and systematic planning of resources
- Layout planned placement of machines and efficient material flow